Automotive Grade Urea Production Equipment | AdBlue Manufacturing Systems

Intro: Start local AdBlue production with our complete urea manufacturing systems. Integrated water treatment and mixing technology enables high-purity DEF production with minimal transportation costs. ISO 22241 compliant solutions.

The Business Case for Local Urea Production

Market Opportunity:

• Growing demand for Diesel Exhaust Fluid (DEF)
• Reduced transportation costs through local production
• Supply chain independence and reliability
• Higher profit margins with direct distribution

Industry Compliance:

• Meets ISO 22241 quality standards
• Certified DEF production capability
• Automotive grade purity requirements
• Consistent quality control

Complete Two-Stage Production System

Stage 1: Ultra Pure Water Treatment

Advanced Purification Process:

• Multi-stage filtration technology
• Reverse osmosis membrane systems
• Ultra-filtration final polishing
• Imported sensor monitoring

Water Quality Standards:

• Conductivity: <0.1 μS/cm
• Particle removal: >99.9%
• Bacterial control: UV sterilization
• Consistent ultra-pure output

Stage 2: Precision Mixing System

Automated Blending Technology:

• Stainless steel mixing vessels
• Variable speed motor drives
• Precision temperature control
• Homogeneous solution production

Mixing Performance:

• 32.5% urea concentration accuracy
• Complete particle dissolution
• Automated ratio control
• Continuous quality verification

Technical Specifications

Key System Features

1. Premium Component Quality

• Imported sensors and monitoring equipment
• Corrosion-resistant materials throughout
• Industrial-grade mechanical components
• Long service life design

2. Low Maintenance Operation

• Easy filter cartridge replacement
• Automated cleaning cycles
• Minimal operator intervention
• Remote monitoring capability

3. Consumable Management

• Filter replacement: 6-12 month cycles
• Membrane lifespan: 2-3 years
• Regional water quality adaptation
• Cost-effective maintenance

4. Production Reliability

• Continuous operation capability
• Consistent quality output
• Automated fault detection
• Emergency shutdown systems

Quality Assurance & Compliance

DEF Quality Standards:

• ISO 22241-1: Product quality requirement
• ISO 22241-2: Testing methods
• ISO 22241-3: Handling and storage
• National automotive standards

Production Control:

• Real-time quality monitoring
• Automated concentration adjustment
• Batch-to-batch consistency
• Comprehensive documentation

Investment Advantages

Economic Benefits:

• Eliminate long-distance transportation costs
• Reduce supply chain dependencies
• Capture local market opportunities
• Quick return on investment

Operational Advantages:

• Simple operation and maintenance
• Scalable production capacity
• Technical support services
• Regular maintenance programs

Service & Support

Professional Services:

• Site assessment and planning
• Installation and commissioning
• Operator training programs
• Maintenance contracts

Technical Support:

• 24/7 technical assistance
• Spare parts supply
• Process optimization
• Quality control consulting