Adhesive & Lubricant Deionized Water Systems | Chemical Manufacturing

Intro: Ensure product consistency in adhesive and lubricant production with our specialized deionized water systems. Achieve stable ≤5 μS/cm water quality for chemical synthesis, dilution, and processing. Complete solutions from pretreatment to polishing.

Why Water Purity Matters in Adhesive & Lubricant Production

Water quality directly impacts product performance and stability in chemical manufacturing:

Critical Quality Factors:

• Product Consistency: Eliminates ionic interference in chemical reactions
• Stability Assurance: Prevents catalyst deactivation and ingredient degradation
• Performance Maintenance: Ensures consistent viscosity and lubrication properties
• Quality Control: Meets international standards for chemical products

Required Water Standards:

• Conductivity: ≤5 μS/cm
• Ion Content: Calcium, magnesium, chloride ions below detection level
• Organic Matter: TOC < 500 ppb
• Consistency: Stable quality for batch-to-batch uniformity

12 Key System Advantages

1. Premium Imported Components

• International brand RO membranes (DOW, Hydranautics)
• German-made high-pressure pumps
• Japanese precision instruments
• Certified quality assurance

2. High-Efficiency Membrane Technology

• Water flux: 30-50 GFD
• Salt rejection: 99.2-99.7%
• Fast production capacity
• Stable performance output

3. Superior Mechanical Strength

• Compression resistance: >1000 psi
• Minimal membrane compaction
• Durable housing materials
• Impact-resistant design

4. Excellent Chemical Stability

• pH tolerance range: 2-11
• Chlorine resistance: <0.1ppm
• Microbial contamination control
• Chemical cleaning compatibility

5. Extended Service Life

• Membrane lifespan: 3-5 years
• Minimal performance decay: <5% annuall
• Corrosion-resistant components
• Reduced replacement frequency

6. Low Maintenance Design

• Automatic operation system
• Easy-access maintenance points
• Quick-change filter elements
• Self-diagnostic functions

7. Comprehensive Protection Systems

• 5-stage pretreatment protection
• Low-pressure automatic shutdown
• High-pressure safety cut-off
• Dry-run pump protection

8. Advanced Membrane Protection

• Automatic flush every 2-24 hours
• Contamination prevention system
• Performance maintenance technology
• 30% longer membrane life

9. Energy Efficient Operation

• Operating pressure: 100-150 psi
• Power consumption reduction up to 40%
• Efficient pump design
• Heat recovery options

10. Precision Monitoring System

• Digital flow meters (product & concentrate)
• Recovery rate: 65-80%
• Real-time adjustment capability
• Efficiency optimization system

11. Real-Time Quality Monitoring

• Online conductivity monitoring: 0.1-1000 μS/cm
• Instant quality alerts
• Data logging and reporting
• Remote monitoring capability

12. Intelligent Maintenance System

• Pressure differential monitoring: 0-100 psi
• Automatic cleaning reminders
• CIP clean-in-place system
• Predictive maintenance alerts

Technical Specifications

Industry Applications

Adhesive Manufacturing

• Water-based adhesive production
• Chemical synthesis reactions
• Product dilution and formulation
• Equipment cleaning and rinsing

Lubricant Production

• Synthetic lubricant manufacturing
• Additive dilution and mixing
• Quality control testing
• Production line cleaning

Chemical Industry

• Chemical synthesis processes
• Catalyst preparation
• Solvent production
• Quality assurance laboratories

General Manufacturing

• Industrial product formulation
• Production equipment cleaning
• Quality control processes
• Research and development

Additional Application Areas

Power Generation:

• Boiler feed water treatment
• Steam system maintenance
• Cooling tower makeup water
• Turbine generator systems

Electronics Manufacturing:

• Semiconductor production
• PCB manufacturing
• Display panel fabrication
• Electronic component cleaning

Food & Beverage:

• Ingredient water preparation
• Equipment cleaning systems
• Product formulation
• Quality compliance assurance

Healthcare & Pharmaceuticals:

• Medical device manufacturing
• Pharmaceutical production
• Laboratory applications
• Sterilization processes

System Configuration

Standard Features:

• Multi-media filtration pretreatment
• Activated carbon adsorption
• Precision security filtration
• Reverse osmosis main system
• Ion exchange polishing

Optional Upgrades:

• EDI electrodeionization systems
• UV sterilization units
• Ozone disinfection systems
• Advanced PLC control systems
• Remote monitoring platforms

Service & Support

Professional Services:

• Water quality analysis
• System design and engineering
• Installation and commissioning
• Operator training programs

Technical Support:

• 24/7 technical assistance
• Emergency repair services
• Regular maintenance contracts
• Performance optimization