Fully Automatic Vehicle Urea Production Equipment: 98% Desalination Rate, Payback in 1 Year!

I. Industry pain points and opportunities: environmental protection pressure under the cost of breakthrough

1. Pain Points Directly

 • Uneven quality: poor quality urea solution impurities exceed the standard, resulting in SCR system clogging, damage, high maintenance costs.

 • High cost of traditional production: relying on purchased solutions or outdated processes, long-term operating costs remain high.

 • Environmental compliance pressure: National VI and Euro VI standards are tightening, and unqualified products face the risk of penalties.

2. Window of opportunity

 • Demand driven by regulations: global environmental protection policies are tightening, and the annual growth rate of automotive urea market is over 10%.

 • Self-built production line cost reduction: data show that the cost of self-built production line is 40% lower than outsourcing, and the cost can be recovered within 3 years.

 • High-end market potential: exports to the EU, North America and other regions need to meet higher standards, self-built equipment can seize the first opportunity.

Ⅱ. the core of technology: water treatment equipment to protect the quality of urea solution?

1. Reverse osmosis (RO) system

Function: Remove 99% of the impurities in the water (such as calcium and magnesium ions, heavy metals, bacteria), to ensure that the purity in line with ISO 22241 standards.

Advantages:

     • Versus traditional ion exchange resins: no need for frequent regeneration, maintenance costs reduced by 60%.

     • Long life span of 3-5 years, significant long-term economy.

2. EDI Module (optional)

 • High-end adaptability: further desalination to 18MΩ-cm, to meet the export of the EU, North America and other demanding markets.

 • Applicable scenarios: pharmaceutical grade, electronic grade urea solution production.

3. Intelligent proportioning system

 • Precise control: automatically adjust the ratio of urea to ultra-pure water (32.5%±0.7%) to avoid manual error.

 • Data traceability: Record the production batch and proportioning parameters, in line with GMP certification requirements.

III. Equipment Selection Guide: Matching Demand by Scenario

1. By Capacity

Small equipment (500L/h)

 • Scenario: gas station, auto repair store, small fleet.

 • Advantages: footprint <2 m², mobile and flexible, rapid deployment within 1 week.

Large production line (5T/h)

 • Scenario: logistics parks, urea producers, chemical companies.

 • Advantage: support 24 hours continuous operation, high degree of automation, 50% reduction of labor cost.

2. Divided by function

Basic

 • Configuration: only contains RO system + manual proportioning.

 • Suitable for customers with limited budget and general quality requirements.

Fully automatic

 • Configuration: RO+EDI+intelligent proportioning+cleaning and disinfection+data recording.

 • Suitable for: export enterprises, high-end logistics, pharmaceutical grade production.

Ⅳ. Frequently Asked Questions (FAQ)

Q1: What are the water quality requirements of the equipment?

A: To meet the municipal tap water standards (TDS <500ppm), if the water quality is poor need to front sand filter, carbon filter device.

Q2：How long is the life of membrane module? How to replace?

A: RO membrane life 2-3 years, replacement cost about $500/set, provide video tutorials + online technical support, replacement can be completed within 1 hour.

Q3: Does the equipment support customization?

A：Support customization by capacity, function and material (e.g. 304/316 stainless steel) to meet special scene requirements.

Ⅴ. Conclusion

 Vehicle urea production equipment is the core tool for environmental compliance and cost reduction. Through RO system, intelligent proportioning and other core technologies, combined with flexible equipment selection and clear revenue measurement, we help companies break through industry pain points and seize market opportunities. Act now to get a free planning program and open a new chapter of green production!