Brewery exclusive: small customized water treatment equipment, precise crack water quality problems

Ⅰ. Introduction

 In the brewery industry is increasingly competitive now, the brewery on the water treatment requirements more and more stringent. Winemaking production process will produce a large number of specific water quality wastewater, if not handled properly, will not only damage the production equipment, but also seriously affect the taste and quality of wine. Therefore, it is urgent to find a set of water treatment solutions that meet the needs of breweries.

Ⅱ. Industry Demand Analysis

1. Water Quality Characteristics

 Wastewater from breweries has a complex composition and is rich in organic matter and sugar. In the fermentation process, the sugar in the raw material is converted into alcohol by microorganisms, and a variety of organic by-products are generated; in the distillation process, these substances are further concentrated, making the organic matter and sugar content in the wastewater extremely high. In addition, the wastewater may also contain impurities such as brewing auxiliaries, residual yeast and incompletely utilized raw materials.

2. Impact on production equipment and product quality

 • Production equipment: Organic matter and sugar in wastewater can easily adhere to the surface of the equipment, forming dirt, accelerating equipment corrosion, clogging pipelines and valves, lowering the operating efficiency of the equipment, and increasing maintenance costs.

 • Product quality: If the wastewater treatment is not complete, harmful substances remain in the winemaking environment, they will be mixed into the wine, affecting the taste and quality of the wine, making the wine produce a strange odor, miscellaneous flavors, and reduce market competitiveness.

Ⅲ. Water Treatment Solutions

1. Customized Niche Water Treatment Equipment

For the special needs of breweries, we tailor-make small-scale water treatment equipment that integrates multiple functions to effectively solve water quality problems.

2. Equipment working principle

Pre-treatment stage

 • Grid: installed at the entrance of wastewater, intercepting wine lees, plastic bags and other large floating objects, preventing them from entering the subsequent equipment and causing clogging.

 • Multi-media filter: using quartz sand, activated carbon and other multi-layer filter media, to remove suspended solids, sediment, rust and other particles in the wastewater, to provide good conditions for subsequent treatment.

Biological treatment stage

 • Bioreactor: the interior is filled with high-efficiency bio-carriers to provide space for microorganisms to attach and form a high concentration of biofilm. After the wastewater enters, the microorganisms adsorb and decompose the organic matter and sugar, and convert them into carbon dioxide and water, realizing the efficient removal of organic matter.

Deep treatment stage

 • Reverse osmosis (RO) equipment: High-pressure pumps make the water pass through a semi-permeable membrane, separating dissolved matter, organic matter, bacteria, viruses, etc. in the water, and outputting highly purified water to meet the standard of water used for winemaking.

 • Ultraviolet ray disinfection equipment: use ultraviolet rays to kill bacteria, viruses, parasites and other microorganisms in the water to ensure the hygiene and safety of water.

3. Processing Flow

 The wastewater first passes through the grating to remove large particle impurities and enters the multi-media filter for preliminary filtration; then flows into the bioreactor for biological treatment; then passes through the reverse osmosis equipment for in-depth purification; and finally is sterilized by the ultraviolet ray disinfection equipment and then discharged to meet the standard or reused in winemaking production.

4. Key Parameters and Performance Indicators

 • Processing Capacity: According to the scale of the brewery, the processing capacity of the equipment ranges from [X] - [X] cubic meters per hour, which can accurately match the needs of different enterprises.

 • Purification efficiency: the removal rate of organic matter reaches more than 90%, the removal rate of suspended solids reaches more than 95%, to ensure that the quality of the effluent water meets the standards of winemaking.

Ⅳ. Advantages and benefits

1. Comparison with traditional water treatment methods

 • Lower cost: customized solutions are designed according to the needs of the brewery, eliminating unnecessary equipment and processes, and reducing procurement costs; low energy consumption and stable operation of the equipment, reducing the frequency of maintenance and replacement of parts, and low operating costs.

 • Better treatment effect: The combination of multiple advanced technologies can remove pollutants more thoroughly, adapt to water quality fluctuations, and ensure stable treatment effect.

 • Easier operation: automatic control of the equipment, the operator can complete the start-stop and parameter adjustment through a simple interface, reducing the difficulty of operation and labor intensity.

2. Benefits

 • Economic benefits: reduce water treatment and equipment maintenance costs, save water resources, reduce production costs, actual cases show that enterprises save hundreds of thousands of dollars a year.

 • Environmental benefits: reduce wastewater pollution, protect the surrounding ecology, in line with environmental policies, help enterprises to establish a good image and enhance brand value.

Ⅴ. Conclusion

 Our customized small-scale water treatment solution for breweries is of great significance and value to breweries due to its precise design, efficient performance and significant advantages. It not only solves water treatment challenges and improves production efficiency and product quality, but also brings considerable economic and environmental benefits to the enterprise. If you are a brewery-related enterprise, you may try to adopt our program and jointly promote the green and sustainable development of the brewery industry.