
- Qingqingquan
- Shandong
- 20 days
- 300 units per month
Complete installation guide for railway station water purification systems. 2T/H capacity, professional commissioning checklist, and maintenance protocols. Download technical specifications.
Professional Public Water System Installation Checklist
Why Professional Installation is Critical for Railway Stations
✔ Ensures 24/7 operation - Prevents water service disruptions for travelers
✔ Maintains water safety - Complies with public health regulations
✔ Reduces maintenance costs - Proper installation prevents 65% of common issues
✔ Extends equipment life - Correct setup adds 3-5 years to system lifespan
Industry Insight: Railway station water systems must handle peak usage of 500-1000+ people per hour during train arrivals
6 Professional Installation Steps
1. Site Preparation & Equipment Positioning
• Location requirements: Dry, ventilated area with drainage
• Space needs: Minimum 3m×3m for 2-ton system
• Foundation: Level concrete base with drainage slope
• Access: 50cm clearance around equipment for maintenance
2. Filtration Media Installation
• Quartz sand: 0.5-1.2mm grade, layered by size
• Activated carbon: Coconut shell carbon, iodine value >1000
• Softening resin: Food-grade polystyrene, 30-40% crosslinking
• Installation order: Coarse → Fine → Carbon → Resin
3. Plumbing Connection System
Station Water Supply --> Pre-filter Assembly --> Multi-media Filter --> Activated Carbon Filter
--> Water Softener --> RO Membrane Housing --> Pure Water Tank --> Station Dispensing Points
4. Electrical & Control System Wiring
• Power requirements: 380V/50Hz for 2-ton systems
• Grounding: ≤4Ω resistance, separate grounding rod
• Protection: IP54 waterproof electrical boxes
• Automation: PLC control with pressure sensors
5. Pretreatment System Commissioning
• Backwash procedure: 30 minutes per filter
• Flow rate setting: 15-20m/h per square meter
• Pressure test: 1.5× operating pressure for 2 hours
• Leak check: All connections with pressure applied
6. RO Membrane Startup & Calibration
• Initial flush: 30-60 minutes at low pressure
• Pressure adjustment: 1.0-1.2 MPa operating pressure
• Recovery rate: Set to 65-75% based on water quality
• Automatic cycle: Program flush sequences
Technical Specifications
Parameter | Specification |
---|---|
System Capacity | 2,000 liters/hour |
Operating Pressure | 1.0-1.2 MPa |
Power Consumption | 4.5-5.5 kW |
Dimensions | 3000×2000×1800mm |
5 Safety Critical Checks
✅ Structural integrity - Anchor bolts secured to foundation
✅ Electrical safety - Ground resistance <4 ohms
✅ Pressure testing - All pipes at 1.5× operating pressure
✅ Water quality test - TDS <20ppm after installation
✅ Emergency stops - Clearly marked and functional
Pro Tip: Install bypass valves to allow maintenance without shutting down entire water supply
Maintenance Protocol
• Daily: Pressure differential checks across filters
• Weekly: SDI testing and chemical dosing calibration
• Monthly: Membrane performance normalization
• Quarterly: Full sanitization and parts inspection
• Annually: Membrane replacement and full system overhaul
Why Choose Professional Installation?
✔ years railway project experience
✔ 24/7 emergency support
✔ Compliance with national standards